How a Leading Automotive Plant Overcame Control System Challenges
Picture a major automotive plant in Austin, TX, racing to complete a critical Inductive Automation Ignition upgrade from version 7.9 to 8.1. On top of that, they needed new custom templates and a fully standardized operator interface—all while juggling tight production timelines. Their engineers had limited experience with Ignition, and the team was already stretched thin.
That’s where Pigler Automation stepped in with a flexible approach that delivered results faster than anyone expected.
Challenges of the Inductive Automation Ignition Upgrade
•Limited Ignition Experience: The in-house team wasn’t deeply familiar with the platform, slowing both the upgrade and custom template development.
•Tight Timelines: With production schedules on the line, any delays could derail the entire operation.
•Evolving Scope: This multi-year project demanded flexible staffing and dynamic project management to adapt as needs changed.
Our ExpertFusion™ Approach
Pigler Automation deployed EXPERTFUSION™, a model designed to integrate our specialized engineers with the customer’s internal staff. We began by troubleshooting and upgrading the existing system to Ignition 8.1, building credibility and momentum early on. As trust grew, we took on more complex tasks—like creating a bulk tag generator that significantly reduced manual labor.
Key Outcomes of the Inductive Automation Ignition Upgrade
•Efficiency Gains: Streamlined UDTs and templates accelerated development, saving countless engineering hours.
•Standardized HMIs: Operators benefited from a consistent, user-friendly interface, which boosted productivity and minimized errors.
•On-Time Delivery: We often finished tasks ahead of schedule, easing production pressures and proving the value of our partnership.
Looking Ahead
With a fully updated Ignition environment and a more confident engineering team, the plant can now focus on future innovations. Building on this success, Pigler Automation continues to offer EXPERTFUSION™, ensuring industrial clients get the agility and specialized expertise they need to meet aggressive project goals.
Ready to Streamline Your Next Inductive Automation Ignition Upgrade?
Contact Pigler Automation today to learn how our EXPERTFUSION™ approach can propel your projects forward—giving your in-house team the freedom to focus on what they do best.
Inductive Automation Ignition Upgrade Case Study
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